Creating Warehouse Safety for the Automotive Industry Through Innovation

Aug 12, 2024

Peninsula Plastics’ reusable automotive dunnage with lift loops installed

Peninsula Plastics understands the importance of safety and efficiency for automotive warehousing. Our reusable packaging is purposefully designed to protect its contents and the workers handling it. The pallets, lids, trays, and containers we form can have custom options added to enhance the organization of your operations. Supplying automotive facilities with our durable and ergonomic packaging solutions ensures a safer and more productive work environment.

Importance of Warehouse Safety in the Automotive Sector

One of the more crucial aspects of automotive warehousing is ensuring the employees are protected and have the resources to prevent injuries while working. Consistently lifting and handling heavy components can lead to long-term health issues or detrimental short-term risks using inadequate packaging. Peninsula Plastics strategically engineers packaging to withstand everyday warehouse use while promoting the well-being of your workforce. From sourcing durable materials for our products to user-friendly designs, streamlined processes are guaranteed.

How Peninsula Plastics Ensures Safety

As discussed in a previous blog, regulatory compliance and standards for the automotive industry are vital to abide by. That’s why we thoroughly examine the scope of all our clients’ projects to understand the use of the packaging and how it will be transported. This knowledge empowers our in-house design team to develop a packaging solution unique to our clients’ logistical and warehouse functions.

Safe Handling for Heavy Automotive Components

Heavy automotive parts require additional lifting assistance for workers to move them safely. In these situations, Peninsula Plastics can incorporate lift loops, hooks, plates, and other secondary lifting components to work with lift assists that raise and lower packaging to its ideal position. This helps reduce the physical strain on workers moving and shifting products for extended periods. In addition to incorporating secondary lift assist components, custom designs can be tailored to feature adequate clearance for parts to be loaded/unloaded manually or robotically.

Warehouse Organization, Promoting Safety

Once unit loads are emptied, ample warehouse space is crucial to store returnable packaging until it is ready to be reused. Warehouse space is costly, and our packaging return ratios are designed for space savings. Our designs allow packaging to seamlessly stack and/or nest within itself to support a reduced footprint in the warehouse when inactive. Our specialized reusable packaging and its unique ability to keep warehouses organized promote worker safety.

Materials to Support Durable Returnable Packaging

We use high-density polyethylene (HDPE), a rugged and versatile material, to create most pallets, lids, trays, and containers. Once formed, the packaging becomes a flexible yet rigid reusable solution that can endure everyday use in a warehouse. Typical expendable packaging will deteriorate rapidly when encountering unfavorable conditions and rough handling. Wood pallets commonly experience chips, cracks, and splinters when exposed to unwanted pressure. Corrugated materials can rip and fall apart when actively used. Expendable packaging can cause damage to the components themselves and potentially harm the workers. In contrast, thermoformed packaging solutions will bend and flex but return to their original shape without leaving behind debris.

Prioritizing Worker Safety

When you invest in Peninsula Plastics’ durable packaging solutions, you’re also investing in the safety of your workforce. Packaging with ergonomic designs to alleviate worker discomfort reduces warehouse safety concerns and accelerates production. Keep your facilities organized and workers protected by supplying your operations with our products.

For more information on our reusable packaging solutions and how Peninsula Plastics can support your needs, visit our website!

Reach Out to Us

With over 40 years of experience in helping customers solve their freight protection challenges, we are proud of our ability to adapt in a way that works best for our customers, while elevating our team and advancing our technology every day!

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